Hi-Wax Cast Resin

Optimized for the lost-wax process – robust for thick walls, smooth wax burnout. Your first choice for jewelry and precision castings.

  • product-icon.png Developed for thick-wall casting, making casting easier!
  • product-icon.png High wax content ensures complete burnout and high casting success rate.
  • product-icon.png Low shrinkage – no dimensional deviation.
  • product-icon.png Pearlescent white, translucent for easy observation and easier model finishing.
  • product-icon.png Upgraded formula – smooth surface, easy devesting.
NOVA3D「Hi-Wax Cast」is developed specifically for thick-wall castings. In an era pursuing 3D printing speed, we return to the essence of casting – exceptional burnout and smooth casting surface. Hi-wax casting resin elevates wax content to the core. Not a simple material blend, but re-engineered at the molecular level, giving digital models a burnout experience as pure as traditional wax patterns.

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Applications:
Men‘s heavy rings, wide-band bracelets, tags – the “invisible guardian” for heavy jewelry, thick-wall ornaments, and precision industrial prototypes.
Brochure.pngBrochure Application.pngApplication

Product Description

Product Features

NOVA3D「Hi-Wax Cast」is developed specifically for thick-wall castings. In an era pursuing 3D printing speed, we return to the essence of casting – exceptional burnout and smooth casting surface. Hi-wax casting resin elevates wax content to the core. Not a simple material blend, but re-engineered at the molecular level, giving digital models a burnout experience as pure as traditional wax patterns.

 

Applications:Men‘s heavy rings, wide-band bracelets, tags – the “invisible guardian” for heavy jewelry, thick-wall ornaments, and precision industrial prototypes.

  • product-icon.png Developed for thick-wall casting, making casting easier!
  • product-icon.png High wax content ensures complete burnout and high casting success rate.
  • product-icon.png Low shrinkage – no dimensional deviation.
  • product-icon.png Pearlescent white, translucent for easy observation and easier model finishing.
  • product-icon.png Upgraded formula – smooth surface, easy devesting.

Performance Specifications

Ash content ≤ 0.03% – extremely low ash means almost no residue, perfectly preserving extreme details like micro-pave prongs and lace textures, avoiding a “rough” surface on castings.

 

Shrinkage (linear) ≤ 1.5% – men’s rings have strict size requirements (e.g., size 20). Low shrinkage prevents the cast ring from becoming too small to wear.

 

Elongation at break 5% - 12% – provides slight elasticity. Fine threads are less likely to break when removing supports; printed filigree structures are more robust for post-processing.

Storage Conditions

Storage conditions directly determine print success rate and material life. For high-wax resins and thin-wall/prong-specific resins commonly used in jewelry casting, storage requirements are stricter than for standard resins. The key factors are light protection, constant temperature, and moisture prevention.

Core Storage Parameters (General Gold Standard)

 

Temperature (20°C – 28°C):Optimal storage range.​

 

Humidity (< 60% RH):>80% RH can cause resin to absorb moisture, leading to sticky prints and reduced strength.

 

Light (Complete darkness):UV (including sunlight and stray curing light) triggers pre-curing.​

 

Container (Original opaque bottle):Cap tightly after opening to prevent oxidation and solvent evaporation.

Pre-Print Preparation

1、Release Film Check

Before printing, check the release film for scratches or residues. Any residue must be cleaned; otherwise it may puncture the film causing resin leakage.

Jewelry precision: Small scratches on the release film may not affect ordinary models, but when printing ring engravings or filigree textures, these scratches will be projected onto the model surface, causing blurred details or defects.

Recommendation: Before high-precision jewelry printing, use a flashlight from underneath the resin vat to inspect the FEP surface – it should be smooth like a mirror.

2、Resin Preparation

Preventing sedimentation: Color pastes and fillers in casting resins (especially blue/purple) tend to settle. Simple shaking may not fully re-mix them, resulting in uneven color or inconsistent burnout performance.

Recommendation: After pouring resin into the vat, gently stir the resin surface with a scraper to ensure complete suspension of settled material. If recycled resin contains particles or clumps, filter through a mesh before pouring into the vat.

3、Temperature Control

Resin fluidity is highly sensitive to temperature. Optimal printing temperature is 25-30°C. Temperatures below 20°C increase viscosity and reduce fluidity, leading to print failures or visible layer lines. Use the heating function in winter.

4、Safety Protection

Goggles: UV protection – photopolymer printers (LCD/DLP/SLA) use 405nm UV light to cure resin. Prolonged direct viewing of the screen or reflections from the resin surface can cause irreversible eye damage.

Gloves: Must wear nitrile gloves to prevent skin contact, which may cause allergic reactions.

Ventilation: Operate in a well-ventilated area to avoid inhaling volatile resin fumes.

Sanding Dust: In addition to printing precautions, jewelry wax models generate fine dust when removing supports and sanding. This dust contains partially uncured resin and is harmful if inhaled.

Recommendation: Operate in a ventilated area and wear a dust mask (e.g., N95 level).

5、Adding Resin

Pour prepared resin into the vat. Turn on the constant-temperature heating system to warm the resin. When the temperature reaches about 30°C, start printing.

Post-Printing Processing

1、Cleaning

Jewelry models typically have dense supports and complex structures (e.g., filigree, settings). A single cleaning often leaves residual resin.

Two-tank method: Prepare two cleaning containers.

First wash (rough wash): Dissolves most resin from the model surface. This alcohol will quickly become dirty.

Second wash (fine wash): Thoroughly removes remaining residue. This alcohol must remain relatively clean.

Process: After removing the model from the printer, first soak and agitate in the first wash for 1-2 minutes to dissolve bulk resin. Then quickly transfer to the second wash, soak and agitate for another 2-3 minutes to ensure resin in crevices is completely removed. (Do not exceed 5 minutes total cleaning time). Tool assistance: For dead corners like ring inner walls and setting cavities, use a soft brush (e.g., old toothbrush) to gently scrub, but be careful not to break fine structures.

2、Post-Curing

Place prints in a UV curing chamber with intensity ≥ 60 mW/cm².

Curing time: Thin-walled parts ~5 minutes; thick-walled or large parts 15-20 minutes.

Process optimization (optional): Before UV curing, bake prints at 80°C for 10 minutes. This helps reduce resin thermal expansion, improving dimensional stability and casting success rate.

3、Support Removal

Timing: Recommended to remove supports after cleaning but before curing. At this stage, the resin has a slight toughness and is less likely to break.

Tool: Must use flush cutters. Cut supports at the base. Avoid tearing off by hand, which may leave scars on the model surface (requiring later finishing). 

4、Quality Inspection

The final step before casting – use a flashlight or strong light to inspect the model for the following issues:

Residual liquid: Unwashed resin on inner walls (appears transparent).

Breakage: Broken filigree or setting prongs.

Deformation: Ring shank distorted during cleaning or curing.